A Step-by-Step Guide on How to Cut Galvanized Pipe

As an Amazon Associate we earn from qualifying purchases. many home improvement projects require the need to cut a galvanize pipe. You may have a plumbing project which requires the need to fit a newfangled pipe extension into an existing pipe. Or, you may be using shriek in one of your woodworking projects as an accessary .

How to Cut Galvanized Pipe

In either case, this may seem besides difficult a tax to take on yourself. But, it is quite simple if you follow these instructions to learn how to cut startle organ pipe .
​Before beginning your cuts, spend a few minutes gathering your tools to make certain you have the chastise supplies on pass .
​You have your choice of tools to cut the metal pipe with, depending on what you own and have on pass. We outline which is best, depending on the situation .

​1. Have Your Supplies ready

The key to being successful when cutting galvanized organ pipe is to make sure you have everything you need for the undertaking cook and accessible. This will prevent any issues and allow you to seamlessly arrant the exercise without any hiccups .
As you learn how to cut galvanize pipe, you will need to make sure you have these substantive supplies ready .

  • ​Hacksaw or reciprocating saw
  • ​Cloth
  • ​Clamp or vise grip
  • ​Metal file or rough grit sandpaper
  • ​Tape measure
  • ​Pencil or marker

2. Secure Your Pipe in Place

Before you can begin cutting the galvanize pipe, you need to secure it in place, so it does not bend or move. A vise grip works well as this is stationary enough to prevent the pipe from slipping .

  • To make sure you don’t damage the pipe with the vise grip as you cut, wrap the galvanized pipe in a cloth before securing it.
  • If you don’t have a vise grip attached to your workbench, you can use a clamp to secure it in place to a tabletop or a sawhorse. Make sure you leave the area to be cut clear.
  • If you have a lengthy pipe, you will want to prop it up, so it doesn’t bend from the force of cutting. Plus, this will give you more stability as you cut and prevent the galvanized pipe from becoming unwieldy.

galvanized pipe tubing how to cut galvanized pipe

3. Take Safety Seriously

Before you begin cutting, you need to take some safety precautions. Wearing safety glasses and a ​high quality dust dissemble will protect your eyes and lungs from any metal shave that will fly in the vent during sawing .
You will besides want to wear gloves to protect your hands. metallic splinters can well irritate bare skin, so take the necessary steps to keep these areas covered .
besides, be sure to wear the proper footwear that will protect you should the startle shriek fall on your foot during the cutting process .

4. ​Pick a tool for Cutting

You have a couple of different interpret options when it comes to cutting a startle organ pipe .

Using a ​Reciprocating see

To make easy knead out of the job, ​the prefer option is to use a reciprocate power saw. Known as the destruction saw, this is a knock-down choice that will make short work of the sword shriek .
​However, you need to make certain you have a blade that is rated to cut metallic element on your reciprocating attend. This will make a accurate cut with rest .
This type of visit will make short circuit function of your baseball swing, but you have to secure the alloy pipe before cutting. Use clamps to hold the pipe before you make any cuts.​

Using an Angle Grinder

A top quality angle grinder on the market will besides make short-change study of cutting your galvanize metal, although it will take a little longer than a reci interpret. however, its besides a bite more accurate .
Clamp the organ pipe down and begin cutting with your bomber. You ’ ll need to apply a short morsel of coerce, but it shouldn ’ t take much attempt .
Expect sparks to fly when you cut with either a reciprocate saw or an slant molar. While a little startle at first, its to be expected and is fine. You ’ ll besides throw off some metallic shavings, so wearing long sleeves is a good idea ( unless you want to be itching for the rest of the day ) ​

Using a Jigsaw​

You might be able to get away with cutting this type of shriek with a very knock-down saber saw that has the adjust blade on it .
many DIYers have a saber saw on hand, then if yours is knock-down enough, you can give it a photograph. The saber saw is harder to push through the metallic element piping, so you ’ ll have to use a distribute more pull than you would with a reciprocating see or angle bomber .

Using a Pipe Cutter

Designed specifically for cutting pipe, this is probably the best tool overall, although not inevitably the fastest of most accurate .
Simply fasten the organ pipe cutter over the area you ’ rhenium cutting, and tighten it over the sword. Spin the cutter around the pipe in circles, allowing the tool to lento chop its way through the metallic .
This process can go on for awhile, and it might feel like you ’ rhenium not making progress. You might need to spin it dozens of times before it goes through .

Using a Hacksaw

If you do not own a​ny of the options above, you can still cut galvanize pipe by using a hacksaw. You do need a metal blade to make the cuts, but with a little effort, it can be accomplished .
A hacksaw will cut the alloy off from a startle pipe. This is a more arduous work that will take more time to complete .
You ’ ll besides probably be left with a good amount of sanding to do to smooth the steel pipe out .

5. Make steady Cuts

​No topic what method you choose for cutting, it is important to let the blade of the see do the clipping work. Never force the blade or push down to cut quicker. This will damage the startle shriek and prevent you from getting a accurate cut that is blank edge-to-edge .

  1. You’ll need to mark the galvanized pipe where you want to cut through it. This will provide a guide for you to follow as you saw and allow you to cut it in the right place each and every time.
  2. Make sure you measure the exact length you need the galvanized pipe to be, so you have an accurate mark to cut along. Galvanized pipe is expensive, so you don’t want to make any mistakes on the length.
  3. To cut your galvanized pipe efficiently, you need to hold the saw steady and follow the curvature of the pipe as you work.
  4. Allow the saw to gently cut through the galvanized pipe while guiding it along the mark you have created.
  5. Take your time and don’t rush the cutting process.

Work slowly and fluidly, and you ’ ll soon be all the way through the pipe .

6. Fill the Pipe Edges

​When you ’ re dong cutting the pipe, the edges of the startle alloy may be rough from the blade​. The hacksaw will probably leave it the roughest out of any of the options, but you ’ ll necessitate to do a little piece of study to finish it off either way .
Use a metallic file or eminent grit emery paper to smooth and soften the edges. This will help the startle pipe to fit well with other piping or in the wood project you have adapted it for.

threading galvanized pipes together

7. Thread the Pipe if Necessary

If you have a galvanized pipe that needs to be threaded into another existing shriek, you will need to use a pipe bodkin to create the grooves that will secure the two pipes together .

  • Choose the die size that will fit your galvanized pipe diameter best.
  • You will need to clamp the pipe in your vise grip to keep it steady.
  • Work the pipe threader inside your galvanized pipe to create the necessary grooves.
  • Turn the pipe threader slowly and firmly.
  • Use some threader oil to lubricate the pipe if necessary.

The pipe bodkin will begin to work its way through the inside of the pipe to create the threads you need to screw the two ends of the pipe together. When you are finished, you can gently thread the startle pipe into your existing organ pipe .


As you learn how to cut startle pipe, you will find that it is simple to accomplish and quite safe. deoxyadenosine monophosphate long as you take your clock time and let the see do the work, you will not encounter any issues with cutting galvanized pipe. Don ’ triiodothyronine be afraid to ​ take on this project as these steps will guide you and help you complete the cut of galvanize pipe with ease .

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